Strippit
Super 30/30 & Super 30/30AG (Auto Gage)
Custom 18/30 & Custom 18/30AG (Auto Gage) Punch Machines with
MAG-Switches
In 1960, Strippit started building Super 30/30, Custom 18/30, and
Super 30/40-Mechanical Punch Machines. These New Model Machines
were built using Mechanical Limit Switches for Punch-Stroke Timing.
Strippit used Switches from Allen-Bradly, General Electric, Microswitch,
and others. Some switch Brands worked better than others.
These Machines are very sensitive to Proper Switch Operation and will have various Punching Problems if Switches are not working correctly.
2 Decades later, in 1981, Strippit changed to Magnetically-Operated
MAG-Switches on these Punch Machines as it was thought they worked better.
And In some ways they did work better. But they did not have Unlimited life
of True Electronic Switches and Eventually they will Wear-Out & Fail,
just like the Older Type Mechanical Switches.
Note that MAG-Switches are made in 2 Very Different Polarities,
LS1 Normally-Open MAG-Switch on Left Flywheel is Part # 19274-000.
LS2 Normally-Closed MAG-Switch on Right Flywheel is Part # 19275-000.
There are also several Generations of MAG-Switches with
some small differences between them.
The 1st Type was "Blue" MAG-Switches, named because of Blue-Color Cases.
The LS1 Switch is on Left Flywheel and is Always Normally-Open Type.
The LS2 Switch is on Right Flywheel and is Always Normally-Closed Type.
We No Longer use the Blue MAG-Switches and
have Replaced them with Newer Versions of MAG-Switches
2nd Type was made with
Square-Corner Black Boxes.
LS1 for Left Flywheel
had Red-Wires.
LS2 for Right Flywheel
had Blue-Wires.
Both also had
I.D. Stickers on Both Sides to Positively Identify Switch Type.
We also did-away with Awkward Metal Conduit Fittings on Switch Box.
Now Simply Route 2 Wires to Terminal Strip in Overhead Electrical Box.
3rd Type was made with
Round-Corner Red & Black Boxes.
LS1 on Left Flywheel
had Red-Box.
LS2 on Right Flywheel
had Black-Box.
Both had I.D. Stickers on Both Sides
to Positively Identify Switch type.
Both 2nd Type and 3rd Type Switches
worked very well, But did have a Problem.
The 2 10-32 Switch Mounting Screws
were Designed-in to the
Wrong Opposite Corners and
would not fit the Bracket.
This could be Easily Solved in 2 ways;
--- You could Drill 2 New 3/16" Mounting
Holes on your Switch Brackets
OR
--- We can provide New Switch Brackets
with Mounting-Slots on Opposite Sides
As 2nd Type and 3rd Type MAG-Switches are no longer made,
this is No longer a Problem.
Replacement Switch Brackets,
we Provide,
for 2nd Type and 3rd Type MAG-Switches
This is Our Current and 4th Type
Mag-Switch that is still in Production and we have In-Stock.
The 2 10-32 Screw Locations
have been Moved to Match the Original MAG-Switches and
these Switches will
Fit Old Switch Brackets Perfectly
RED-Box LS1
Normally-Open MAG-Switch
goes on Left Flywheel and is
Part # 19274-000
BLACK-Box LS2
Normally-Closed MAG-Switch
goes on Right Flywheel and is Part # 19275-000
MAG-Switches are Activated
by these Specially Machined Magnets Bolted to the
inside of each Flywheel.
Magnets are reliable, But can
be Broken if Mounting Bolts
get Loose or if a MAC-Switch gets Loose and Hits it.
We still have a Small Stock of these Magnets For-Sale.
Testing of MAG-Switches
MAG-Switches are Magnetically Activated Electronic Switches
that Can NOT be Checked or Tested with a Ohmmeter or Multimeter.
They can Only be Tested, with a Current Limiting Load, with 120 Volt A.C. Power.
In the next 4 Photos we will Demonstrate how these 2 Types of MAG-Switches work, With and Without, Magnet Activation. I'm using what we called, back in my
OIT / DeVry Electronics School Days, a Suicide-Cord which is a simple
A.C. Power Cord with Alligator Clips on the Ends for easy Temporary Connections.
! CAUTION ! Do NOT Test this Way Unless You Know what you are doing,
as it is Easy to get Shocked or Killed!
As You will be Dead a Very Long Time, there is No Reason to Rush it.....
I'm using an Old 40 Watt Incandescent Light Bulb for a Load.
Do Not use a Higher Wattage Bulb as they have a
Large Current Surge when Cold that maybe could Damage Switch.
If you are Good with Electricity, you could also remove Wires or Fuses
to Press-Drive Motor so that Flywheels do Not Turn with Machine Turned-On.
Then you could Rotate Flywheel by Hand and see LS1 Pull-In CR1, and
see LS2 Drop-Out CR1 when Magnets go by. Could also measure 120 Volt A.C. Power Turning ON & Off, with a Voltmeter, from Switches as Magnet goes by.
Do NOT let CR1 be ON more that a Couple Seconds
as you might Burn-Out Solenoid in Piston!
LS1 ON LEFT FLYWHEEL
NORMALLY-OPEN MAG-SWITCH
IS OFF WITH NO-MAGNET
LS1 ON LEFT FLYWHEEL
NORMALLY-OPEN MAG-SWITCH
IS ON WITH MAGNET
LS2 ON RIGHT FLYWHEEL
NORMALLY-CLOSED MAG-SWITCH
IS ON WITH NO-MAGNET
LS2 ON RIGHT FLYWHEEL
NORMALLY-CLOSED MAG-SWITCH
IS OFF WITH MAGNET
In the 1980's, many Single-Station Machines had their
Mechanical Switches Removed, and then had
#105090-000 MAG-Switch Retrofit Kit Installed
Believing that it would improve Reliability.
As I don't believe it is any more Reliable than Mechanical Switches
and it is somewhat Difficult to Install, I have Stopped Selling this Retrofit Kit.
However, if you own a Machine that uses MAG-Switches,
you should Consider Buying a MAG-Switch Spare-Part Repair-Kit
as I don't know how much longer I am going to have MAG-Switch In-Stock.
Note!
Machines with MAG-Switches don't make the Clackity Noise
from Mechanical Switch-Arms Hitting the Cams as Flywheels Rotate.
So, Strippit Replaced the simple "On-Switch" with a
Green-Lighted Push-Button On-Switch so that,
at a Glance, you could tell if the Machine was On or Off.
Spare Parts
As I will Probably Retire Soon, You should Consider Stocking Spare Repair Parts, because these Special Repair Parts are NOT Available anywhere Else.
LS1 Normally-Open
MAG-Switch, Red-Box
#19274-000
LS2 Normally-Closed
MAG-Switch, Black-Box
#19275-000
Switch Magnet
#105092-000
CR1 Retrofit Relay Kit
#49787-000
CR2 Plug-In Relay
#12125-000
LS3 Double-Punch Prevent Switch #12979-000
Punch-Head Solenoid
#49011-200
Punch-Head Rebuild Kit
#119951-000
After 5-Decades of Firefighting Service
My Cousin Edward
Takes His Last Call