Strippit  CNC Punch Machine
Clutch & Brake
Timing-Hub Retrofit
For Years & Years,  Strippit used a Disk-Hub and Timing-Disk that were Bolted on to the
End of Crankshaft to Hold Magnets for the Sensors used for Punch Press-Drive Timing.

And for Years & Years,  Strippit had Problems with  Bolts Shearing-Off,  Timing-Disks & Hubs getting Loose,  Sensors & Magnets Broken and Destroyed,  and Finally the End of Crankshaft becoming Ruined by Repeated Attempts at Re-Drilling & Re-Tapping New Bolt Holes.

I would Complain to Strippit Engineering about this Problem and they would Just show me Their Calculations that showed that Mounting-Bolts were Strong Enough for the Job.

The Strippit Mechanical Engineers could Not Understand that Gripping a Disk,  Only in the Middle with a Very Small Radius Bolt-Pattern,  was Obviously Not Sufficient to Hold it Securely from the Start & Stopping Shock of Millions and Millions of Punch-Cycles,  and the
Metal-Punching Shock-Waves that Traveled-Up Ram to Crankshaft from the Punch-Tool.

Engineering Fiddled with  Different Hubs,  Disks,  and  Bolt Patterns for a few more years until they Gave-Up.    Problem was finally Fixed by  Lengthening Crankshaft and Installing a
Keyed Nylon-Hub on Crankshaft,  with Metal-Tape Patches Stuck-On Hub for Timing Points,  that were then Sensed by Proximity Sensors,  and this setup worked well.

Photos of Old Timing Disks,  and some Disks that were Lightened by Customers which does help with this Bolt  Breakage Problem.
There was also a Second Problem usually Self-Inflected by Knuckle-Headed Customers.
When Lube Tank would get Low,  Machine would Stop with a  "Lube Failure"  and  "All Hold".

Operator would then Look Around,  and would Grab the First  Oil-Like Substance  he found.
This was Usually a Bucket of  Hydraulic Fluid  that most Shops have laying around.   
He would then Dump this Hydraulic Fluid In the Lube Tank,   instead of the Correct  
Mobil  DTE  "Heavy"  ISO  100 Weight  Lubrication Oil   and go Back to Running Machine.

Hydraulic Fluid is a Very Thin Fluid made for Transmitting Power,  Not for Lubrication!
This Thin Hydraulic Fluid would cause Bronze Thrust Bearings that Control Crankshaft End-Play Movement to Wear.   Now Crankshaft could Move Back and Forth,  and Magnets on Timing Disk on End of Crankshaft could now Crash into the Sensors destroying Both Magnets & Sensors.

On most Machines,  it is Not Practical or Cost Effective to Repair by Disassembling Machine,  Pressing-Out Old Worn Bronze Bearings,  and Shrink-In and Hone-to-Size New Bearings.

As Sensors were  Mounted at Side  of the Nylon Timing Hub Design,  and  Not at End  like the Magnet Disk Design,  Minor Crankshaft Back and Forth Movements had No Effect at all and Eliminated Sensor Crashes.    So  Nylon Hub Design Fixed Both  the  Bolt Breakage Problem 
and the  Crashing-Sensor Crankshaft-Endplay Problem.

Photo Below of a  Strippit  FC1250/30/1500  Machine that had Both Problems, 
shown with a Nylon Hub Retrofit that I installed,  which has worked very well for years now.
However,  some Machines that had End of Crankshaft Ruined by Holes and Broken Bolts also did Not have enough Crankshaft Length to Mount a Nylon Hub Retrofit.

For these Machines,  we have come up with another Retrofit Fix.

When Punching,  we Pick-Up the  "Ram-Up"  Signal  and send it to a  PLC 
( Programmable Logic Controller ).    When the PLC Sees the Loss of  "Ram-Up"  it Starts
2 Programmable Timers,  1  for  "Clutch-Off"  and the other for  "Brake-On".   The PLC Timers send Timing Pulses Out to take the place of Original Clutch-Dump and Brake-On Sensors.
Both Timers are Adjustable to make the Ram Stop at  Top-Dead-Center  as it should.

Once I had done the Engineering and Programming,  the Installation was Easy with only 5 Wires to Hook-Up to HECC80 Control,  Power & Ground,  Ram-Up Signal-In,  and  Clutch-Dump  &  Brake-On Signals-Out.     3  Photos of this PLC Retrofit are shown Below.
After  PLC Retrofit,  we No Longer Need or Use  Timing-Hub,  Timing-Disk,  Timing Sensors, 
Magnets,  Sensor Brackets,   and All these Parts were Removed from Machine.

Retrofit has been done to 3 Machines so far,  a  HECC80 Control  FC1250/30/1500  and 
2  HECC80 Control  FC1000/3  Machines,  and all have Run-OK  with No Problems.

Final Photo Below shows  FC1250/30/1500 Machine with all Old Timing Parts Removed
and Machine Runs Great!    Notice all the Old Stripped-Out Holes in End of Crankshaft.
This page was last updated: August 9, 2013