Workclamp Lengths
and
Y-Axis Zeroing.
For the FC750, FC1000/1, FC1000/2, FC1000/3, FC1250/45, FC1250/30/1500,
R & H Series, and Cap1000 Type Workclamps, Strippit has Never Manufactured Workclamps or Workclamp Bodies to Any Particular Length!
When Building a New Machine, Strippit would take the Pair of Workclamps with the Upper & Lower Jaws Removed, and Clamp them in a Special-Jig that would hold them Back to Back Pointing Upward in a Large Surface Grinder. They would Grind the 4 Ends of the 2 Workclamp Bodies so they were the Same Exact Length, and did Not Care what this Length was, Just that they were the Same Length.
This would insure that the Work Piece Part was held Straight,
and Not Cocked Out-Of-Square by Different Length Workclamps.
Note, Whenever Just 1 Workclamp or Workclamp Body is Replaced, You Must Grind Both Workclamps to the Same Length, or your Parts will be Out-Of-Square on Machine. This is Minimized if you Replace Both Workclamps at the Same time,
as the Length of the 2 Replacements will Probably be Close, but Not Perfect.
It's Away's Best to Grind them to Same Length, and then Rezero Y-Axis.
Workclamps were then Reassembled, Put back on Machine and Spread Apart 3 Feet or so. A Piece of Metal was put into Clamps, and then you Punched a Hole between the Workclamps with the 2x2 Inch Notch-Tool 3 Inches (Y 3.000) from the Edge of Sheet. With the 1 inch Offset from the 2x2" Tool, you should have a 2.000" dimension from the Punched Hole to Sheet Edge.
If Not, You Need to "Zero" the Y-Axis Home Dimension.
Also Note, Every Time you Un-Bolt & Remove a Axis Servo Motor, Ballscrew,
Ballscrew-Coupling, Resolver Feedback Package, Resolver-Coupling,
Your Axis will Need to be "ReZeroed" again!
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On HECC80 & "A" Control Machines
you Adjust the Y-Axis Resolver inside Feedback Package on the End of Servo Motor.
I do this the Following Way. Say your Measured Dimension was 1.988 instead of the expected 2.000 (we will assume that your Y-Ballscrew is Tight with No-Slop in it).
This means that the Part went In .012" Too Far.
So using a 1 Inch Dial Indicator mounted on a Magnetic Base, With Machine-On & Holding Axis Position, put the Indicator-End against the Y Carriage.
Now take Cover-Plate off the End of the Feedback Package, Loosen the 2
Screw-Keepers holding the Resolver, and Carefully Turn Resolver Slowly.
The Y-Axis will Track the Movement of the Resolver Rotation.
Watching the Dial Indicator, Turn Resolver until Y-Axis Moves-Out .012".
Tighten the 2 Screws. Not Too-Tight or you will Strip-Out the Screw Threads!
Punch another Test Hole to Check if you adjusted Correctly.
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On the Above Types of Strippit Machines with Fanuc Controls, "Zeroing" is Accomplished by changing the Y-Axis Offset Number in the Control's Parameters.
See your Strippit Manuals for the Parameter Location and Procedure for Changing
the Parameter Offset Number, as it Varies with the Fanuc Control Model.
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On the S-Series of Machines, Strippit finally got a Little Smarter. S-Type Workclamps have a Gage-Block that Sticks Out from Workclamp Body. So if 1 Workclamp is Longer than the Other, you can Unbolt Gage-Block from the Longest Workclamp, and Grind Block Shorter to Match the Total Overall Length of the Shorter Clamp. Then Punch a Test Hole and Change Offset Parameter, if Necessary.
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Again, As Workclamps are Not Manufactured to any Particular Length,
Above Procedures Must be Performed Whenever a Workclamp or
Workclamp-Body is Replaced!
CAUTION!!! CAUTION!!! CAUTION!!!
When Adjusting the Resolver Feedback Package with the Machine-On,
A Loose Connection or a Broken-Wire could Cause the Axis to
"Oscillate" or "Run-Away" at Hi-Speed!
Use Extreme Caution,
And Always Keep Your Hands Away from Any Point Where
Y-Carriage Movement Could "Pinch" Your Hands,
As Extreme Injury Could Result!!!